Smart control for production, buildings and machines
Control systems from design to service. We engineer, program and commission plants on Siemens, Beckhoff, B&R, WAGO and other platforms according to your standard. We build new systems and modernise, extend and repair existing ones.
- Completed projects
- 200+
- Years of experience
- 14+
- Coverage
- CZ & abroad
A small company with big-company experience
We are a small team with the experience and capabilities of much larger companies. We deliver everything needed for automation and overall control – without the overhead of big suppliers and with direct contact to the people who actually work on your project.
- Price
No unnecessary overhead or middlemen. You pay for the work, not for the organisation.
- Quality
Methods and standards from large industrial projects, documentation and testing.
- Versatility
From consulting and analysis through electrics, controls and software to service.
What we do
We cover the entire life cycle of a control system: from concept, mechanical and electrical design through programming and visualisation to on-site commissioning and long-term support. Customers handle controls and electrical work with one partner who knows the project in detail. Our team includes programmers, an electrical designer and a mechanical designer, and we build on Industry 4.0 principles. We deliver everything automation and control require.
PLC and HMI control systems
Complete control system delivery from concept to handover. We write structured code with future maintenance in mind, so that another engineer can easily find their way around it years later.
- Control concept design and hardware selection
- PLC programming in clear, commented code
- HMI and SCADA visualisation in Siemens WinCC as well as third-party systems such as Control Web, Reliance, AVEVA InTouch, Promotic or Movicon
- Alarms, recipes, trends and user management
- Process control with SIMATIC PCS neo
- Safety functions
- Industrial communication: PROFINET, PROFIBUS, EtherCAT, OPC UA, Modbus, MQTT, S7, ADS
- Testing in simulation before deployment
Data acquisition and BMS
Our own system for collecting, storing and evaluating data from process units across the entire plant. Scattered information becomes a clear overview for managing operations, energy and maintenance.
- Connecting control systems and devices from different vendors via OPC UA, MQTT, Modbus, RS485, S7 or ADS
- Long-term history of process values and events
- Energy and utility consumption monitoring
- Integration of production into MES and ERP systems
- Dashboards, reports and data exchange with higher-level systems
- Monitoring and control of building services
Data analytics, MATLAB and Simulink
We turn production data into information you can base decisions on. Our team includes experts in data analysis, modelling and simulation in MATLAB and Simulink, and we tailor everything exactly to your requirements.
- Custom analysis of operating and process data
- Modelling and simulation in MATLAB and Simulink
- Simulation of machines, processes and control loops in Simulink
- Controller design and tuning on a mathematical model
- Evaluation of efficiency, trends and anomalies
- Reports and visualisation of results for management and engineers
Retrofits, upgrades and repairs
An older machine or line does not have to be scrapped because of outdated controls. We migrate it to a current platform, add new functions, fix what does not work and extend its service life for a fraction of the cost of new equipment.
- Analysis of the current state and modernisation proposal
- Migration of programs to a new PLC generation
- Migration of operator panels and visualisations
- Extending existing systems with new machines, functions and signals
- Repairs and fault diagnostics of controls and electrics
- Adding diagnostics, remote access and documentation
- Short downtime thanks to thorough preparation and testing in advance
Simulation and virtual commissioning
We verify both the program and the mechanical design of a machine or line on a digital model before manufacturing and assembly begin. Errors are found in simulation rather than on site, and commissioning is significantly shorter.
- Simulation of equipment and processes to debug the control program
- Virtual commissioning of machines and lines on a digital twin
- Verification of design, motion and collisions before manufacturing
- Testing the visualisation and training operators before delivery
Machines, lines and robotics
Software for special-purpose machines and production lines, independently or as a subcontractor to system integrators. We adapt to the customer's standards and libraries and fit into their team.
- Mechanical design of machines and fixtures
- Control of drives, motion and process sequences
- Integration of MiR AGV mobile robots
- Connection to production and information systems
- Working to the customer's standards
Pick-to-light and poka-yoke
Systems that guide the worker step by step and make sure errors do not get any further. Fewer mix-ups, faster training of new staff and consistent quality.
- Light-guided picking and assembly
- Checks for the right part, sequence and completeness of operations
- Connection to production data, MES and ERP
Custom software
Export, conversion and other applications to the customer's requirements, both web-based and classic desktop. Where standard software is not enough, we write a tool tailored exactly to your process.
- Data export and conversion from control and SCADA systems
- Web applications and dashboards accessible from a browser
- BAVIS web-based SCADA with data acquisition and evaluation (interactive demo)
- Desktop tools for process engineers and maintenance
- Integration with databases and company systems
Consulting, analysis and testing
We help you find where automation and optimisation really pay off. We analyse your operation, propose a solution and verify it with tests before you invest.
- Consulting on automation and production optimisation
- Analysis of existing controls and equipment
- Tests, measurements and functional verification
- Concept proposal and recommendations for next steps
Embedded and smart buildings
Where off-the-shelf solutions fall short, we design our own hardware and firmware. We build controls for homes and buildings on industrial PLCs – technology designed for decades of reliable operation.
- PCB design and firmware development
- Smart homes and buildings on KNX including design and ETS programming
- Control of heating, cooling, ventilation, lighting and shading
- Integration of smart devices via Matter and Thread, MQTT and remote access
- Custom control elements and devices
Custom 3D printing and laser
We print prototypes, fixtures, covers, brackets and spare parts quickly and in small batches. The same workstation also handles laser cutting and engraving, so the part and its label are made in one place.
- FDM printing on Voron 2.4 R2 and Bambu Lab H2C
- Multi-colour and multi-material printing with AMS
- Engineering materials to meet strength and temperature requirements
- Laser cutting and engraving of wood, acrylic or leather, 40 W laser
- Model design and adjustments by our mechanical designer
Electrical design, commissioning and service
Electrical design and control cabinet design by our own designer, on-site commissioning and after-sales care. The operator has one partner responsible for both controls and electrics.
- Electrical design documentation in EPLAN and control cabinet design
- Power distribution and industrial electrical installation
- Start-up, commissioning and operator training
- Service and modifications of running plants, including those from other suppliers
- SLA service contracts with guaranteed response time
- Remote support and diagnostics
- Takeover and documentation of projects by other suppliers
Platforms
We are not tied to a single brand and also work with systems from other vendors at the customer's request. We recommend the solution that makes sense for your operation, spare parts availability and your maintenance team's skills, and we build on the equipment you already have.
Siemens
Our main platform. SIMATIC controllers across all series, from the latest to older ones in retrofits, the SIMATIC PCS neo process control system, ET 200SP I/O, the TIA Portal engineering environment, WinCC Unified and Comfort visualisation, PROFINET networks, SINAMICS drives and the entire related portfolio.
Beckhoff
TwinCAT 3, EtherCAT and industrial PCs. Completed Beckhoff training and certificate.
B&R
Automation Studio and machine control. Completed B&R training and certificate.
WAGO
PFC controllers, e!COCKPIT and CODESYS
Visualisation and SCADA
Siemens WinCC Unified, WinCC Comfort and WinCC SCADA as well as third-party solutions: Control Web, Reliance, AVEVA InTouch, Promotic or Movicon. From a local panel at the machine to a site-wide control room.
And more
Other platforms and systems according to the customer's wishes or plant standard.
Communication
We connect devices from different vendors to each other and to higher-level systems: OPC UA, MQTT, Modbus TCP and RTU, RS485 serial lines, industrial Ethernet, PROFINET, PROFIBUS, EtherCAT, S7 communication and Beckhoff ADS. In smart buildings and homes also KNX, Matter and Thread.
Industry 4.0 and modern approaches
We researched Industry 4.0 principles at university for years and today we apply them in real plants. It is not a buzzword: it brings meaningful data, faster commissioning and lower energy consumption.
Digital twin
A model of the plant used to develop, test and optimise before touching the real operation.
Asset Administration Shell
A standardised digital description of equipment that makes connecting machines to surrounding systems easy.
IIoT and IT integration
OPC UA, MQTT and connecting production to databases, MES and higher-level systems.
Virtual commissioning
A program debugged in simulation means a shorter and calmer start-up on site.
Energy optimisation
Reducing the consumption of machines, robots and equipment based on measured data.
Machine learning
Data evaluation and smarter control where it brings real benefit to the operation.
Our products
Our own software and hardware that we develop and use on our projects. We also offer them separately.
TIA MCPAI assistant for Siemens TIA Portal
Our own software that connects TIA Portal with AI assistants such as Claude, ChatGPT, Gemini or GitHub Copilot. It automates routine engineering work from writing blocks to documentation while making sure the project is never damaged.
- tools for working with the project
- 260+
- supported AI clients
- Claude · ChatGPT · Gemini · Copilot · Cursor
Code generation
Blocks in SCL, LAD and FBD following your naming conventions and libraries, including Safety.
Analysis and documentation
Studies an existing project and creates a program description and an operating manual as a PDF with HMI screenshots.
WinCC Unified
Screens, faceplates, tags and dynamisation. Also helps with migration from Comfort panels.
Hardware and networks
Configuration of modules, PROFINET and subnets directly from the conversation.
Safe writing
Block backup before every change, approval of change plans, read-only mode and Git export.
Web interface
Dashboard, change approval, project browser and a built-in copilot – no commands to type.
Sample generated manuals
TIA MCP studies the program and visualisation and compiles an operating manual in a consistent corporate design: screen descriptions with HMI screenshots, operation, fault messages and safety warnings. The output is a PDF ready to hand over to the customer.
Illustrative page preview. Click to enlarge.
For programmers and smaller teams. The full tool set, web interface and updates included.
Launch offer: with the code START185 the first year is just €185.
For integrators and companies. Multiple licences, customisation and deployment support.
Price on request Request a licenceWant to see TIA MCP in action? We'll gladly demonstrate it on your project.
Siemens, SIMATIC, TIA Portal and WinCC are trademarks of Siemens AG. TIA MCP is an independent product of Benešl Automation and is not a Siemens product.
Custom web-based SCADA and data acquisition
BAVIS is our web-based SCADA. We build process visualisation and control as a web application on an industrial PC or server. It is operated from a browser on a PC, tablet or phone, stores PLC data in a database and evaluates it right away.
- Process diagrams, a screen editor, equipment faceplates, recipes and batches
- Data logging to a database, trends, evaluation and reports, CSV and XLSX export
- OEE and downtime, energy with spot prices, maintenance with work orders
- Alarms per ISA-18.2, SMS and Telegram notifications, redundancy and security per IEC 62443
- S7, Modbus, OPC UA, MQTT, Beckhoff ADS and EtherNet/IP, no per-client licences
Fictitious process, simulated data
Smart Buttona smart button under glass for a standard wall box
A modular smart button and switch for a standard wall box. It consists of an interchangeable front panel under glass, an ESP32-S3 controller board and a power module chosen for what it should control. It works standalone, with Home Assistant and with PLCs.
- Front panels under glass: touch buttons, buttons with a dimming slider, a 2 × 2 variant and a round touch display with microphone and speaker
- ESP32-S3 controller board with Wi-Fi, Ethernet and USB-C, powered from 230 V, PoE or 12–24 V DC depending on the module
- Power modules: two relays, two dimmers, RGBW for LED strips and an I/O module (inputs, 24 V outputs, 0–10 V / 4–20 mA, PT1000)
- Temperature, humidity, pressure and air-quality sensor, RGB LED backlight, haptic feedback and hand-proximity detection
- Home Assistant (ESPHome or MQTT), Modbus TCP for Siemens PLCs, a web interface built into the device and over-the-air updates
The images show the PCB design, the 3D model and the firmware web interface. The final appearance may differ.
Where we have worked
Projects across the Czech Republic and abroad. Hover over a location on the map or pick a city from the list.
References
A selection of completed projects. Some were delivered directly to end customers, others in cooperation with system integrators for whom we provide software, visualisation and commissioning.
Steel and heavy industryLarge plants and large volumes of data
- Hyundai Steel Czech s.r.o., OstravaCooling water control system, data acquisition from process units and a plant-wide BMS with more than 10,000 data points. Comprehensive support of control systems in operation.
- Cement Hranice, a.s.in cooperation with APEK Praha, s.r.o.Ventilation control system in the compressor station.
- Cement Hranice, a.s.in cooperation with Aliacem s.r.o.Control of a sampling arm for solid alternative fuels.
Chemical industryPlants with the highest reliability requirements
- EXPLOSIA a.s., Semtínin cooperation with REMAKO, s.r.o.Cooling control system for nitroglycerine production.
Research and testingTest equipment and laboratories
- DEK a.s., BrnoDERIC – DEK Experimental Research Innovation CenterControl system of a test chamber for air shock tests.
Water managementWastewater treatment plants
- WWTP Mlýnec near Plzeňin cooperation with DAFRA INVEST s.r.o.Wastewater treatment plant control system.
Ice rinksIce surface refrigeration control
- Ice rink DobříšIce surface refrigeration control system.
- Ice rink LitvínovIce surface refrigeration control system.
- Ice rink Český TěšínIce surface refrigeration control system.
Ventilation and buildings
- APEK Praha, s.r.o.Control systems for ventilation units.
Machines and production lines
- Gebauer a Griller Kabeltechnik, spol. s r.o., MikulovControl of a 10-module line: 5 automatic stations and 2 transfer units, communication with robots and camera systems.
- IFE-CR, a.s.Control of special machines, machine retrofits and modernisation, commissioning of two MiR AGV mobile robots.
- Mechatronic Design & Solutions s.r.o.Software for special machines and production lines.
- PB Control s.r.o.Cooperation on special machine controls.
The projects listed are only a selection from more than 200 completed jobs. Further references and customer contacts are available on request.
How we work together
Whether it's a new plant or a change to a running operation, the process is always the same. You know what to expect, what it will cost and what you'll get at the end.
Enquiry
You describe the plant and what you need. We'll get back to you within two working days.
Analysis
On-site visit or online consultation and collection of documents.
Proposal and quote
Control concept, hardware and price with a clearly defined scope.
Implementation
Program, visualisation and cabinet, tested in simulation.
Commissioning
On-site commissioning and training of operators and maintenance.
Support
Service, remote access and further development as the operation requires.
What you get from us
A well-functioning plant is only half the job. The other half is making sure it can be looked after once handed over.
Clear program
Structured, commented code with consistent naming that your maintenance team or another supplier can understand.
Complete documentation
Operating manual, functional description, I/O list and parameters – clearly structured and in a consistent design.
Operator training
Operators and maintenance know how to run the plant and what to do in case of a fault before we leave.
Support after handover
We remain available for service, modifications and remote diagnostics. We know the plant, so we never start from scratch.
Service and support
We look after the plants we delivered as well as existing solutions from other suppliers. We tailor support to how critical your operation is.
Support for existing systems
We take over the care of running control systems and visualisations regardless of who supplied them. We analyse the program, complete the documentation and backups, and then provide diagnostics, repairs, modifications and extensions.
SLA service contract
Guaranteed response and repair times, regular preventive inspections, program backup management and on-call service if required. Scope and response times are agreed according to your needs.
Remote diagnostics
Via secure remote access we resolve most requests without a site visit – quickly and without unnecessary costs. We come on site where it is really needed.
Gallery
Control cabinets, visualisations and equipment from completed projects.
About us
Benešl Automation is a team of programmers, an electrical designer and a mechanical designer. This lets us deliver a project from mechanical and electrical design through programming and visualisation to commissioning, without handovers between other suppliers.
The company is led by Ing. Tomáš Benešl. He studied automation at the Faculty of Electrical Engineering and Communication, Brno University of Technology. As a doctoral student and researcher he worked at Brno University of Technology, in the Cybernetics and Robotics group at CEITEC BUT and in the Industrial Automation group at the Department of Control and Instrumentation, where he taught Industrial Automation Tools, Process Automation and Communication Technologies in Automation. He is a co-author of more than 30 scientific publications on Industry 4.0, digital twins and production control. In parallel he has long been delivering industrial projects, so our team connects research with real-world operations.
Outside work Tomáš enjoys discovering new destinations around the world, riding his motorbike, taking photos and above all spending time with his family and child. New technologies are also his hobby, which is reflected in the solutions we design.
You will never see Tomáš at work in anything other than shorts, summer or winter. If your company standards require it, though, he will sadly put on long trousers, a hard hat and the rest of the PPE.
Every project has one responsible person you deal with directly from the first meeting to handover. Besides industry we work on embedded development and smart buildings and keep track of new technologies, so that the solutions we deliver are modern and maintainable in the long term.
- Team
- Programmers, electrical & mechanical designers
- Experience
- 14+ years, 200+ projects
- Certification
- EPLAN, B&R, Beckhoff
- Coverage
- CZ & abroad
Our journey
From studying automation through first projects and university teaching to a company with its own team.
- 2012
Automation studies
Start of studies at the Faculty of Electrical Engineering and Communication, Brno University of Technology.
- 2015
First own projects
Registration as a self-employed engineer and first independent control system projects.
- 2017
PhD and teaching
Master's degree completed, start of PhD, Industry 4.0 research and teaching at the Department of Control and Instrumentation.
- 2026
Benešl Automation
Company founded due to growing demand and project volume.
- Today
200+ projects
A team of programmers, an electrical and a mechanical designer, projects across the Czech Republic and abroad.
FAQ
Will you take over a project programmed by someone else?
Yes. We first review and document the existing program so it is clear what the plant does and how. Then we continue with modifications or service. For older systems we also assess whether modernisation is worthwhile.
Do you travel outside South Moravia?
Yes. We have projects all over the Czech Republic and abroad. Much of the work can be done remotely; we travel on site mainly for surveys, commissioning and training.
Do you work with systems other than those listed?
Yes. Besides Siemens, Beckhoff, B&R and WAGO we adapt to the platform in your standard or the one you prefer. The same applies to visualisation – WinCC, Control Web, Reliance, AVEVA InTouch, Promotic, Movicon or another SCADA system.
Do you also supply hardware and control cabinets?
We design the complete hardware including the cabinet and arrange delivery. If you have your own panel builder, we'll gladly work with them and provide the documentation.
Do you work for integrators as a subcontractor?
Yes, many of our references came about in cooperation with integrators. We adapt to your standards, libraries and documentation style.
What if something needs changing after handover?
After handover we remain available for modifications, service and remote diagnostics. We also offer SLA contracts with guaranteed response times, preventive inspections and backup management. Scope and response times are agreed according to your needs.
Do you also do smart homes for private customers?
Yes. We build home automation on an industrial PLC – reliable, supported for a long time and independent of the cloud. We also deliver KNX installations programmed in ETS. Common smart devices are integrated via the modern Matter and Thread standards. It's best to start at the design stage, when the wiring can be prepared properly.
How soon can you start?
It depends on our current workload. Tell us the date you need and we'll reply within two working days whether we can make it.
Let's talk
Briefly describe the plant, scope and deadline. We'll reply within two working days and suggest the next steps.
- Phone
- +420 732 413 773
- Registered office
- L. Svobody 12, 747 57 Slavkov, Czech Republic
- Coverage
- Czech Republic & abroad